From the factory floor to the boardroom — full operational control.
Agnotic builds the AI intelligence layer for complex plants. Quality inspection, EHS & safety compliance, ISO/IATF audits, predictive maintenance, facilities and inventory — unified, verified, and wired into your existing SAP, ERP, MES and SCADA systems.
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Tell us about your plant and what you want to control.
Manual processes don't just slow the plant — they hide the risk until it's expensive.
Across paper, spreadsheets, and even 'digital' checklist apps, the same six failures show up in every multi-line operation we've studied. Every one of them is something a plant leader has said out loud.
Get Quote“We find out about quality failures too late in the process.”
“My dashboard shows green. I'm not sure my plants are.”
“I'm managing a complex plant on gut feel and lagging data.”
“I find out about gaps when a regulator does.”
Rubber-stamped inspections
Operators tick boxes to meet quotas, not to catch defects. Paper-based checksheets offer no way to verify measurements are real.
Solved: Guided digital inspections with mandatory photo capture and SPC control limits.
Issues that never close
NCRs are raised and forgotten. No auto-escalation, no RCA enforcement, no closure verification — the same defect re-appears every quarter.
Solved: Auto-assigned NCR workflows with 8D/RCA enforcement and SAP QM write-back.
Audit trails that don't hold
When an OEM auditor asks for evidence, teams scramble across WhatsApp, email and spreadsheets to reconstruct a story.
Solved: Immutable audit log, auto-compiled evidence packs, and IATF 16949-mapped checklists.
Certificate & AMC blind spots
Fire extinguisher AMCs, calibration certificates, and statutory licences expire silently — surfacing only when an inspector arrives or an incident occurs.
Solved: Centralised certificate register with auto-alerts at 90 / 30 / 7-day intervals.
Near-misses stay invisible
Less than 20% of near-misses get formally reported. Patterns go undetected until they become Lost-Time Incidents or fatalities.
Solved: Voice-first near-miss reporting, AI pattern detection, and auto CAPA generation.
No live plant risk signal
Leadership sees weekly PowerPoint summaries — not the real-time risk picture that could prevent the next downtime event or regulatory penalty.
Solved: Live risk dashboard aggregating quality, EHS, audit, and maintenance signals in one view.
Where these failures actually get paid for.
Every operational gap has a financial and reputational consequence. Here's where the bill lands.
Legal & Compliance Exposure
Missing documentation, expired certifications, and unverified safety closures create direct regulatory and legal liability — including factory shutdown risk.
Production Cost Overruns
Unplanned downtime, rework, scrap, and warranty claims driven by uninspected or mis-inspected processes erode margin silently, batch after batch.
OEM & Customer Audits
Failed Tier-1 supplier audits result in de-listing, containment actions, and lost business — often because records exist but cannot be assembled in time.
Workforce Safety Liability
Untracked near-misses and unsafe condition reports become LTIs, OSHA violations, and reputational damage that no company can afford in a tight labour market.
We don't add another app.
We connect the whole operation.
A single continuous workflow — from first observation on the floor to closed record in your ERP. No silos, no re-entry, no gaps.
Inspect
Digital checklists, SPC measurement capture, and AI vision on the line.
Detect
AI pattern detection flags anomalies, out-of-control signals, and risk events.
Assign
Auto-routes actions to the right owner with SLA, escalation, and priority.
Resolve
Guided RCA and 8D workflows enforce structured problem-solving at every level.
Verify
Effectiveness checks and re-inspection confirm the fix held — no rubber stamps.
Report
Live dashboards and audit-ready packs written back to SAP/ERP automatically.
Seven operations, solved end-to-end.
Whether you're managing quality, safety, facilities, or compliance — Agnotic runs the full workflow, not just a checklist.
Quality Inspection
Real-time in-process and final inspection with SPC, control plan execution, and auto NCR generation.
- Digital control plan execution
- Auto SPC out-of-control alerts
- Instant SAP QM write-back
Raw Material & Incoming Inspection
Gate-level supplier quality checks with COA matching, PPAP verification, and vendor scorecard updates.
- COA and test certificate matching
- Supplier PPAP status tracking
- Auto hold on non-conforming lots
Factory Audits
IATF 16949, ISO 9001, and customer-specific audit workflows with evidence capture and finding closure.
- Mapped IATF / ISO checklists
- Photo evidence auto-attached
- Finding-to-CAPA closure tracking
Facilities Management
AMC tracking, preventive maintenance scheduling, and statutory certificate management for the whole site.
- AMC and certificate expiry alerts
- Scheduled PM work orders
- Vendor AMC compliance reports
Inventory Management
Traceability from raw material to finished goods — lot genealogy, quarantine, and ERP stock reconciliation.
- Full lot and batch traceability
- Auto quarantine on hold material
- ERP stock sync in real time
Compliance Management
Regulatory obligation register, audit schedules, evidence vault, and live compliance dashboard for leadership.
- Statutory obligation register
- Compliance gap heat map
- Audit-ready evidence vault
Safety & EHS Compliance
Near-miss reporting, incident investigation, PTW workflows, and ISO 45001 / 14001 audit management in one place.
- Voice-first near-miss logging
- AI-driven incident pattern alerts
- ISO 45001 / 14001 audit suite
A fully integrated quality system —
not a forms app.
Eight core capability modules, each enterprise-grade on their own, and more powerful together.
Quality Planning
APQP, PPAP, and FMEA management — linked directly to control plans and inspection execution on the line.
Supplier Management
Supplier qualification, audit scheduling, scorecard tracking, and incoming quality — all tied to purchase orders.
SPC & Data Collection
Variable and attribute data collection from the line with real-time control charts, Cpk analysis, and out-of-control detection.
Non-Conformance & Complaints
8D/RCA-enforced NCR workflows with customer complaint routing, CAPA tracking, and automatic SAP QM write-back.
Digital Checklist & Workflow
Configurable no-code checklist builder for any inspection, audit, or maintenance routine — with conditional logic and photo capture.
Gauge & Tool Management
Calibration schedules, MSA records, gauge R&R workflows, and instrument certificates — never miss a calibration due date.
Traceability & LIMS
End-to-end lot genealogy from raw material to dispatch with integrated lab results, COA generation, and batch recall simulation.
Interfaces & Integration
Bi-directional connectors for SAP, Oracle, Dynamics, MES, SCADA, IoT sensors, and any REST API — no middleware required.
Solutions across every work area.
Agnotic covers every stage of your manufacturing lifecycle — from planning through post-production.
Planning
- APQP project tracking
- PPAP documentation & submission
- FMEA creation & review
- Control plan authoring
- Supplier qualification
- Inspection plan setup
- Gauge & instrument readiness
Production
- In-process inspection
- SPC data collection
- NCR raising & routing
- Vision AI defect detection
- Near-miss & incident logging
- Operator digital checklists
- Batch & lot traceability
Audit & QA
- IATF 16949 / ISO 9001 audits
- Customer audit preparation
- Finding-to-CAPA tracking
- EHS & ISO 45001 audits
- Internal & second-party audits
- Document control vault
- Management review packs
Post-Production
- Final inspection & outgoing QC
- Customer complaint management
- Warranty & field return analysis
- COA & test report generation
- Batch recall simulation
- Dispatch traceability records
- ERP closure & reconciliation
The AI that runs while your team works.
Five AI capabilities embedded in every workflow — not bolted on as a separate module your team has to open.
Automated visual defect detection on the line
Camera-based inspection at stations detects surface defects, dimensional deviations, and assembly errors in real time — raising NCRs automatically and alerting operators before the part moves downstream.
Hands-free reporting for floor operators
Operators report near-misses, raise observations, and log inspection results using natural voice input — no keyboard, no forms, no friction. Transcribed, classified, and routed automatically within seconds.
Intelligent and summarisation across all plant records
Ask any question in plain language — “Show me all NCRs on Station 4 this month” or “Summarise the last three EHS incidents at Press Line 2” — and get an instant, cited answer from the live data store.
Repeating failure detection before the next incident
Continuously analyses inspection results, NCRs, near-misses, and downtime events to surface clusters, correlations, and repeat failure signatures — allowing intervention before the next escape or LTI.
Equipment failure prediction
Fuses MES, SCADA, and IoT sensor streams with historical maintenance records to predict failure probability by machine — generating work orders before breakdown, not after the line has stopped.
Connects to your
existing plant systems.
Agnotic doesn't replace your ERP or MES - it rides on top of it. Bi directional connectors mean data flows both ways: inspections write back to SAP QM, NCRs update Oracle, SCADA signals feed predictive models in real time. No middleware, no custom development, no disruption to your IT landscape.
SAP ERP
QM, PM, MM write-back
Oracle
ERP & EAM integration
Dynamics 365
Microsoft ERP sync
MES
Production & WIP data
SCADA
Machine & process signals
IoT Sensors
Real-time sensor feeds
HRMS
Workforce & shift data
REST API
Any external system
Custom
Bespoke connectors
Four workflows, four outcomes.
This is what 'end-to-end' looks like in a real plant — one event, traced from the inspector's phone to the fix that prevented the next failure.
In-Process Defect — Surface Porosity on Casting
Scenario: Dimension out-of-spec on Station 4 casting line; risk of escape to assembly.
Detect on Line
Vision AI camera flags surface porosity at Station 4 during in-process inspection. Measurement logged against control plan limits.
Vision AI · SPC trigger
Auto-Raise NCR
NCR-2291 raised automatically with photo evidence, station, shift, and operator details populated. Batch put on hold in WIP.
NCR auto-generation · ERP hold
RCA & 8D Workflow
Quality Engineer assigned 8D form. Root cause identified as die wear on Tool C-12. CAPA: tool replacement scheduled and verified.
Guided 8D · CAPA tracking
Closed in SAP QM
NCR closed with effectiveness check passed. Full record written to SAP QM. Audit trail available for next OEM review — zero manual entry.
SAP QM write-back · Audit trail
Ford uses Inspectly360 for safety inspections
Incident observed
Incident observed Inspector photographs an unguarded shaft on the assembly floor. AI identifies hazard type, severity, and location — auto-fills the report. Filed in 60 seconds.
Instantly assigned
Platform classifies it critical. Automatically assigns the zone supervisor, sets a 4-hour deadline, sends notification. No email. No call. Clock starts immediately.
Pattern detected
Similar issues flagged at two other sites the same month. Pattern AI connects them — surfaces it as systemic. Safety head acts on root cause. Not on symptoms.
Resolution verified
Team completes repair and submits closure. AI analyses the before/after photo and confirms the fix meets standard. Not assumed closed. Verified closed.
Leadership alerted in real time
Safety head sees the issue live on their dashboard — plant, priority, owner, elapsed time. No waiting for a summary report.
Standard apps digitise. Agnotic intelligises.
The difference isn't features — it's whether your system learns, connects, and acts, or just records.
Digitise the paperwork. Leave the thinking to humans.
Forms replace paper — nothing more
Digital checklists with no intelligence underneath. Results are stored but never analysed for patterns, risk, or process drift.
Siloed from ERP and MES
Quality data lives in one system, production data in another. Manual exports and re-entry are the integration strategy.
Reactive — you find out after the escape
No predictive signals. Leadership reviews weekly reports after the cost has already been incurred or the complaint has been received.
Generic modules, heavy configuration
Built for every industry, meaning deeply configured for none. Months of setup, consultants, and ongoing IT overhead to maintain.
AI is a separate licence, bolted on later
Analytics and AI are add-ons your team rarely opens. They exist in a separate dashboard, disconnected from the workflows where decisions are made.
Connects the operation. Learns from it. Acts on it.
Every form feeds an intelligence layer
Every inspection result, NCR, and near-miss is analysed in real time — surfacing patterns, Cpk trends, and risk signals as they emerge on the floor.
Bi-directional ERP, MES & SCADA integration
Inspection data writes back to SAP QM, NCRs update Oracle, and SCADA signals feed predictive models — automatically, in both directions.
Predictive — intervene before the failure
Vision AI detects defects at the camera. Predictive AI calculates machine failure probability 48–96 hours ahead. Pattern AI flags repeat risk before the next incident.
Built for heavy manufacturing — live in 12 weeks
Pre-configured for IATF 16949, ISO 9001/45001/14001, and SAP QM. Phased rollout with your team — not a 12-month implementation project.
AI embedded in every workflow — not a separate tab
Vision, Voice, Pattern, Predictive, and NLP AI are embedded in the same screens your operators and managers already use — no separate dashboard to open.
The business case in four numbers.
↓60%
Unplanned downtime via predictive maintenance AI
↓40%
Quality escape rate from AI-standardised inspection
↑80%
More near-misses reported via voice AI tools
100%
Audit-ready documentation at any point in time
Your AI-powered software partner for manufacturing.
Agnotic Technologies builds AI-native operations intelligence software purpose-built for heavy manufacturing. We aren't a generic SaaS platform retrofitted for the factory floor — we were designed from the first commit for quality, EHS, audit, and maintenance workflows in complex industrial environments.
Our team combines deep manufacturing domain expertise with modern AI engineering. We build, implement, and support — so you get a committed partner, not a vendor who disappears after go-live.
Your AI-powered software partner for manufacturing.
Agnotic Technologies builds AI-native operations intelligence software purpose-built for heavy manufacturing. We aren't a generic SaaS platform retrofitted for the factory floor — we were designed from the first commit for quality, EHS, audit, and maintenance workflows in complex industrial environments.
Our team combines deep manufacturing domain expertise with modern AI engineering. We build, implement, and support — so you get a committed partner, not a vendor who disappears after go-live.
12 weeks to full rollout — then it keeps improving.
Foundation
- Platform & user onboarding
- Templates built from your SOPs
- Mobile app to floor teams
- SAP/ERP API connection
Quality & Safety
- QC workflows live on all lines
- EHS rounds & near-miss reporting
- NCR & CAPA integrated with ERP
- Real-time dashboard deployed
Audit & Maintenance
- ISO/IATF programme live
- Predictive maintenance activated
- Supplier audit workflows
- AI daily briefing for leadership
AI Intelligence
- Pattern AI surfacing defects
- NLP dashboard for all managers
- Continuous improvement from data
- Multi-plant expansion rollout
Built for the three people who carry the risk.
Agnotic gives each stakeholder exactly what they need — from floor visibility to boardroom confidence.
Quality & EHS
Manager / Department Head
- Real-time SPC signals before the defect escapes the station
- Auto-assigned NCRs with 8D enforcement — no chasing owners
- IATF / ISO audit evidence assembled automatically
- Near-miss patterns surfaced before the LTI happens
Plant Operations
Plant Head / COO
- Single live dashboard — quality, safety, maintenance, and audit status
- Predictive maintenance work orders before lines go down
- Downtime root causes surfaced across plants and shifts
- Supplier quality risk visible before incoming material hits production
Executive
Owner / President / MD
- Live plant risk signal — not a weekly PowerPoint summary
- OEM audit readiness confirmed before the auditor arrives
- Compliance and certification status across all facilities
- ROI visible in 90 days — downtime, escapes, and rework costs tracked
Your AI-powered software partner for manufacturing.
Agnotic Technologies builds AI-native operations intelligence software purpose-built for heavy manufacturing. We aren't a generic SaaS platform retrofitted for the factory floor — we were designed from the first commit for quality, EHS, audit, and maintenance workflows in complex industrial environments.
Our team combines deep manufacturing domain expertise with modern AI engineering. We build, implement, and support — so you get a committed partner, not a vendor who disappears after go-live.
Pune · Austin
Engineering and customer success teams across India and North America
AI-Native
Built from the ground up with AI at the core — not added as an afterthought
SAP · ERP · MES
Pre-built connectors for the systems your plant already runs on
End-to-End
We implement, train, and support — no third-party integrators required
Full operational control. From floor to boardroom.
See Agnotic running your actual workflows — inspection, NCR, EHS, audit, and predictive maintenance — configured for your plant before the call ends.
contact@agnotic.com
Partnerships
contact@agnotic.com