Mixed-Model Assembly
Sequence and balance mixed-model assembly lines for minimum takt variation.

Planners re-sequence the floor in spreadsheets because the ERP plan assumes every machine is always free. Agnotic Technologies builds production scheduling software that models your real constraints, re-plans when a machine goes down and sends the schedule to your MES for execution.
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Production planning and scheduling software turns customer orders and forecasts into a feasible plan for each machine, line and shift, taking capacity, changeovers, tooling, labor and material into account. Agnotic builds it to sit between your ERP and MES, so planners get schedules the floor can run and can re-plan when conditions change.
Problems planners and plant managers raise when they scope production scheduling software.
Infinite-Capacity Fantasy: ERP MRP runs assume every work center is always available, planners manually adjust the output in Excel.
Sequence-Dependent Setups: Color-to-color, size-to-size, and tool changeovers vary dramatically but aren't modeled in the planning system.
Disruption Paralysis: When a machine goes down or a material is late, re-planning takes hours of manual spreadsheet work.
Siloed Planning: Production, maintenance, and quality schedules are managed in separate tools with no shared constraint model.
We model the plant as it runs, not as the ERP assumes it runs.
Constraint-based solvers model every resource, tool, operator skill, and material availability to produce feasible, optimized schedules.
When disruptions hit, the solver re-optimizes from the current state and shows planners the best recovery path.
Schedules push to MES for execution; actuals flow back for continuous re-planning against reality.
Capabilities we build into production planning and scheduling systems.
Model machines, tools, operators, and materials as explicit capacity constraints.
Minimize changeover time through intelligent product sequencing algorithms.
Run alternative schedules and compare KPIs before committing to the floor.
Automated re-scheduling when machines go down, materials are late, or priorities shift.
Pull demand signals from ERP, EDI, and customer portals for rolling-horizon planning.
Co-schedule planned maintenance with production for minimum throughput impact.
Interactive Gantt charts with drag-and-drop override and constraint violation warnings.
On-time delivery, utilization, changeover time, and WIP level tracked in real time.
Cross-plant capacity balancing and inter-plant transfer optimization.
From ERP demand to MES dispatch, and actuals back into the plan.
ERP orders, EDI demand, and forecast signals pulled into a unified demand model.
Resources, tools, skills, materials, and changeover matrices modeled as optimization constraints.
Mixed-integer and heuristic solvers produce feasible schedules and compare them on your KPIs.
Interactive Gantt with drag-and-drop, what-if, and KPI comparison views.
Schedules dispatched to MES; actuals feed back for continuous re-planning.
Adherence, utilization, and delivery performance tracked across horizons.
A pragmatic stack chosen for reliability, speed, and ease of operation.
Measures we build reporting around, agreed with you before launch.
Tracked against the schedule that was released.
Planned against actual start and finish times from the MES.
By line, product family and sequence.
By shift, line and plant.
Common scheduling problems we design for.
Sequence and balance mixed-model assembly lines for minimum takt variation.
Schedule reactors, ovens, and clean-in-place cycles with shared resource constraints.
Optimize color sequences and substrate changes to minimize wash and waste.
Coordinate shared tooling across machines with setup and teardown windows.
Distribute orders across plants based on capacity, capability, and logistics cost.
Real-time available-to-promise dates based on actual finite capacity.
We connect to the systems your teams already know.
We build secure, scalable products designed for privacy, interoperability, and regulatory readiness from day one across every sector we serve.
Ensuring consistent quality in software delivery and operational process optimization.
We combine deep technical expertise with industry-specific knowledge to deliver solutions that aren't just functional, but transformational.
We implement rigorous security protocols and compliance standards (HIPAA, GDPR, SOC2) across all industrial solutions to protect sensitive data.
Our architectures are built to handle massive data loads and user bases, keeping performance steady whether you're serving ten or ten million.
Using our suite of internal tools and proven frameworks, we cut setup work so your first release reaches users sooner.
Beyond simple wrappers, we build deep-learning integrations and predictive analytics directly into the core of your industry-specific workflows.
A scoping call, a fixed-scope first release, then scale and support.
We map your plants, constraint resources, changeover rules, ERP and MES.
Finite-capacity scheduling for one bottleneck line, with the planner board and MES dispatch working end to end.
Further lines, plants and constraints added on the same model.
Our team tunes the solver and supports the integrations as products and lines change.
Short facts we design around, each linked to its primary source. A scheduler sits between Level 4 planning and Level 3 operations, so these models shape its interfaces.
ISA-95, also published as ANSI/ISA-95 and IEC 62264, is an international set of standards for integrating enterprise and logistics systems with manufacturing control systems, and outlines how an enterprise can set up an interface between those layers.
Source: ISA, ISA-95 StandardThe ISA-95 model has five levels, from physical production processes at Level 0 to business planning and logistics at Level 4, with manufacturing operations management at Level 3.
Source: ISA, ISA-95 StandardISA-95 Part 2 specifies the interface content exchanged between Level 3 manufacturing systems and Level 4 business systems, and Part 3 defines activity models of manufacturing operations management.
Source: ISA, ISA-95 StandardWe don't just build products; we forge lasting partnerships. See how we've helped industry leaders transform their vision into technical reality.

“I can clearly see how Agnotic has a unique way of handling end-to-end development. They are always active on quick chat and provide support quickly.”
Aaron Phelan
Founder, Benchmark

“Agnotic combines deep technical expertise with strong domain knowledge. They understand the business context, anticipate challenges, and make collaboration smooth and effective.”
John Pasmore
Founder, Latimer
“Agnotic is the best technical team we evaluated. Their engineering excellence made our work dramatically easier and allowed us to stay focused on what matters most for maternal care outcomes. They took full ownership of the technical execution, and we are always happy to continue working together.”
Kim Smith
Founder, My Lauren
Pages for the manufacturing software around a production scheduler.
All the factory, quality and supply chain software we build.
A first connected line that gives the scheduler live machine data.
Explore other production-grade engineering platforms we deliver across manufacturing.
The technical patterns behind this platform translate naturally into adjacent verticals.