How do you handle change-control on critical infrastructure?

All deployments include a sandbox/staging path and signed releases. We follow the customer's MoC process for any change touching production systems.

Are these models explainable enough for reliability engineers to trust?

Yes — explainability is a first-class requirement. Every prediction includes feature drivers, confidence intervals, and links back to the underlying signals.

Can the same platform serve both reliability and emissions reporting?

Yes. We see strong synergy: most of the data feeding emissions reporting is already coming through the reliability platform.

Energy / Oil & Gas

Production-Hardened Asset Monitoring for Upstream and Midstream

We engineer asset monitoring and predictive maintenance platforms purpose-built for compressors, pumps, separators, and pipelines — shipping reliability and emissions data the same way.

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30%

Reduction in unplanned trips for rotating equipment

Real-time

Methane and emissions visibility per asset

Zero-trust

Architecture from edge to enterprise

Trusted by global innovators

Industry Overview

Modernizing the OT-Heavy World of Oil & Gas

Upstream and midstream operators sit on decades of OSIsoft PI data and a generation of new edge sensors. We build the modern application and ML layer that finally turns that data into decisions — without disrupting OT integrity.

Industry Challenges

The Pain Points in Today's O&G Operations

Most digital initiatives stall on integration, change management, or both.

PI Silos: Decades of historian data trapped behind heavy clients and brittle exports.
Reliability Gaps: Compressor and pump failures still discovered after the fact rather than predicted.
Emissions Pressure: Methane regulations now demand asset-level emissions data in near real time.
Talent Shortage: Reliability engineers and data scientists rarely overlap in this industry — tools must serve both.

Our Approach

An OT-Respectful Engineering Approach

We build modern apps that speak OT — and modern data platforms that respect change-control culture.

PI-Native Integration

Direct, performant integration with OSIsoft PI plus modern lakehouse mirrors.

Reliability-First ML

Models built with reliability engineers, not over their heads — every prediction is interpretable.

Methane & ESG Pipelines

Per-asset emissions data integrated into the same platform that runs reliability.

Capabilities

Capabilities for Upstream and Midstream

Production-hardened features grounded in real reliability and operations workflows.

Rotating Equipment Health

Compressor, pump, and turbine health scores with failure mode classification.

Pipeline Integrity Monitoring

Pressure, flow, and acoustic anomaly detection across long-haul and gathering systems.

Methane Leak Detection

Continuous monitoring with optical and laser sensors plus ML-based event classification.

Production Optimization

Well-pad and lift system optimization with operator-in-the-loop suggestions.

Operator Round Apps

Mobile rounds replacing clipboards with structured, geo-tagged readings and photos.

PI Modernization Layer

Cloud-friendly mirror of PI tags with permission-aware access for analytics teams.

Maintenance Workflow

Diagnoses turn into work orders in Maximo or SAP with parts and procedure prefill.

Safety & Emissions Reporting

Shareable dashboards and regulator-ready exports for OOOOb and EPA reporting.

Digital Twin Visualization

3D and P&ID-aware visualization of asset state across facilities.

How It Works

Reference Architecture

Built to coexist with OT and accelerate the IT layer above it.

OT Edge

PLC, DCS, and edge sensor data flows through OPC-UA and Modbus into local edge brokers.

Historian Mirror

PI data mirrored into a lakehouse with permission-aware access.

Stream Processing

Real-time feature extraction and anomaly detection with explainable models.

Workflow Engine

Diagnoses become CMMS work orders with parts, procedures, and operator approval.

Mobile & Operator UI

Field rounds, operator dashboards, and reliability engineering apps share one core.

Reporting & Compliance

Methane, OOOOb, and EPA reporting generated from the same source of truth.

Engineering Stack

Stack

OT-aware, IT-friendly.

OT Integration

OPC-UAModbusOSIsoft PIDNP3MQTT

Edge

Linux RTDockerGreengrassAWS Snowcone

Data Platform

IcebergTrinoDuckDBdbtSpark

ML

PyTorchscikit-learnMLflowFeaturestore

Apps

Next.jsReact NativeGraphQL

Infra

KubernetesVaultTerraform

Measured Impact

Operational Outcomes

Numbers from upstream and midstream production deployments.

30%

Trip reduction

On critical rotating equipment.

12 weeks

PI-to-modern app

From PI integration kickoff to first operator app live.

4×

Methane events caught

Compared to scheduled inspection alone.

100%

OOOOb-ready exports

From the same platform that runs reliability.

Midstream Compressor Reliability

A midstream operator running 380 reciprocating and centrifugal compressors needed earlier warning on incipient failures. We deployed an edge-to-cloud reliability platform on top of their existing PI infrastructure in five months.

Within the first year, predicted failures rose from 14% to 67% and unplanned trips fell by 30% — savings that paid the platform back in under nine months.

Case Study

Methane Continuous Monitoring

An upstream operator needed continuous methane monitoring across 1,200 well sites to prepare for stricter EPA OOOOb requirements. We integrated optical and laser sensors plus a custom event classifier.

Detection rates improved 4× over scheduled OGI surveys, and the regulator-ready monthly export takes one click instead of two weeks of spreadsheet work.

Case Study

Use Cases

Where We Operate Today

Common deployments across upstream and midstream.

Reciprocating Compressor Health

Vibration and pressure analytics for critical pipeline compression.

ESP and Rod Lift Optimization

Real-time lift system optimization with operator-in-the-loop suggestions.

Pipeline Leak Detection

Acoustic, pressure, and flow-based detection on long-haul and gathering pipes.

Tank Battery Operations

Custody transfer, alarms, and remote operations across remote pads.

Methane Continuous Monitoring

Continuous emissions monitoring with classifier and reporting workflow.

Operator Rounds Digitization

Replace paper rounds with structured, photo-rich mobile data capture.

Integrations

OT and IT Coverage

Where customer data, control, and reporting systems already live.

Historian

OSIsoft PI

Asset Mgmt

AVEVA AIM

DCS

Honeywell ExperionEmerson DeltaV

CMMS

IBM MaximoSAP PM

Telematics

Geotab

Warehouse

SnowflakeDatabricks

Compliance-First Development Services Backed by Global Standards

We build secure, scalable products designed for privacy, interoperability, and regulatory readiness from day one across every sector we serve.

Service Organization Control 2

Verified controls for security, availability, and confidentiality of enterprise data systems.

Information Security Management

Adhering to the international gold standard for managing information security risks.

Quality Management Systems

Ensuring consistent quality in software delivery and operational process optimization.

Our Edge

Why Global Leaders Choose Us

We combine deep technical expertise with industry-specific knowledge to deliver solutions that aren't just functional, but transformational.

Enterprise-Grade Security

We implement rigorous security protocols and compliance standards (HIPAA, GDPR, SOC2) across all industrial solutions to protect sensitive data.

High-Performance Scaling

Our architectures are built to handle massive data loads and user bases, ensuring seamless performance whether you're serving ten or ten million.

Accelerated Time-to-Market

Leveraging our suite of internal tools and proven frameworks, we reduce development cycles and get your product to market 40% faster.

Embedded AI Integration

Beyond simple wrappers, we build deep-learning integrations and predictive analytics directly into the core of your industry-specific workflows.

Engagement Model

Predictable, structured delivery from kickoff through long-term ownership.

Discovery & Site Audit

We map your existing assets, SCADA systems, OT networks, and data residency constraints to scope a realistic 8–12 week MVP.

Architecture & PoC

We build a working slice on a representative substation, plant, or fleet — proving the data path end-to-end before committing to scale.

Production Engineering

Hardened ingestion, time-series storage, multi-tenant dashboards, and AI models go live behind your IAM and audit controls.

Operate & Improve

We stay on as the embedded engineering team — closing alerts, tuning models, and rolling out new dashboards as your asset base grows.

Voices of Success

We don't just build products; we forge lasting partnerships. See how we've helped industry leaders transform their vision into technical reality.

"I can clearly see how Agnotic has a unique way of handling end-to-end development. They are always active on quick chat and provide support quickly."

Aaron Phelan

Founder, Benchmark

"Agnotic is the best technical team we evaluated. Their engineering excellence made our work dramatically easier and allowed us to stay focused on what matters most for maternal care outcomes. They took full ownership of the technical execution, and we are always happy to continue working together."

Kim Smith

Founder, My Lauren

"Agnotic combines deep technical expertise with strong domain knowledge. They understand the business context, anticipate challenges, and make collaboration smooth and effective."