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Predictive Maintenance Data
Centralized, clean sensor data for equipment health models across plants.
Manufacturing / Industrial IoT Data Platform
Industrial IoT Data Platform
We engineer the unified data backbone that every smart factory initiative depends on — bridging OT and IT, normalizing decades of PLC and SCADA data, and giving every team a single, query-friendly source of truth.
5TB/day
Sustained ingestion across production deployments
<2s
Median analytical query latency
1 platform
For operations, quality, maintenance, and engineering
Trusted by global innovators
Industry Overview
Industrial IoT Data Platform: Engineered End-to-End
Every smart factory initiative — predictive maintenance, MES, quality analytics, energy management — needs the same thing: clean, accessible, contextualized factory data. We build the industrial data platform once, and every application team builds on top of it instead of creating yet another siloed data pipeline.
Industry Challenges
What Stops Most Teams From Solving This Today
Common friction points we hear from manufacturing teams scoping this kind of platform.
OT/IT Divide: PLC and SCADA data live in historians that IT and data teams can't reach without specialized skills.
Data Silos per Initiative: Each smart factory project builds its own data pipeline — duplicating effort and creating inconsistencies.
Context Poverty: Raw tag values without asset context, production state, and quality metadata are nearly useless for analytics.
Scaling Cost: Naive lifts to cloud warehouses balloon cost when industrial time-series volumes hit production scale.
Our Approach
Our Engineering Approach
We engineer for the operational reality — not the demo.
OT-Native Edge Connectors
Direct, performant integration with PLCs, SCADA, historians, and MES — without disrupting the OT network.
Contextualized Data Model
Raw tags enriched with asset hierarchy, production context, and quality metadata for immediate analytical value.
Multi-Workload Lakehouse
One platform that serves real-time dashboards, ML training, quality analytics, and long-term archival.
Capabilities
Capabilities
Production-grade features the platform ships with from day one.
OT Connectors
OPC-UA, Modbus, EtherNet/IP, S7, and historian (OSIsoft PI, Wonderware) integrations out of the box.
Asset Data Model
ISA-95-inspired hierarchy linking tags to assets, lines, cells, and products.
Edge Processing
Filtering, downsampling, and feature extraction at the plant edge to control upstream bandwidth.
Time-Series Optimization
Columnar storage layouts and indexes tuned for industrial time-series query patterns.
Self-Service Analytics
Connect Tableau, Power BI, Grafana, or Jupyter to the same governed data layer.
Streaming & Batch
Real-time event streams and batch ETL coexist with consistent semantics.
Data Catalog & Lineage
Searchable catalog of every tag, asset, and derived metric with column-level lineage.
Access Controls
Row, column, and tag-based access aligned to your Active Directory or IAM.
Cost Observability
Per-team and per-workload cost attribution with proactive optimization alerts.
How It Works
Reference Architecture
How data and decisions flow end-to-end.
OT Edge
Plant-side connectors pull from PLCs, SCADA, historians, and MES via secure, read-only interfaces.
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Edge Gateway
Normalization, filtering, and buffering at the plant — resilient to WAN outages.
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Streaming Backbone
Kafka pipelines carry contextualized events to the lakehouse with schema enforcement.
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Lakehouse Layers
Bronze (raw), Silver (cleaned/joined), Gold (business-ready) tables on open formats.
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Semantic Layer
dbt models and metric definitions for consistent KPIs across BI tools.
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Governance
Catalog, lineage, access controls, and cost observability across the stack.
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Engineering Stack
Technology Stack
A pragmatic stack chosen for reliability, speed, and ease of operation.
OT Integration
OPC-UAModbusEtherNet/IPOSIsoft PIMQTT
Lakehouse
Apache IcebergDelta LakeTrinoSparkDuckDB
Streaming
KafkaKafka ConnectFlinkMaterialize
Modeling
dbtCubeSQLMesh
BI & Notebooks
GrafanaTableauPower BIJupyter
Infra
KubernetesTerraformVaultOpenTelemetry
Measured Impact
Measured Impact
Quantified outcomes from production deployments.
5TB/day
Sustained ingestion
On commodity infrastructure with predictable cost.
70%
Faster new analytics projects
Teams build on governed data instead of new pipelines.
<2s
Query latency
For cross-plant analytical queries.
40%
Lower data infrastructure cost
Versus separate pipelines per initiative.
Unified Data Platform for a Global Tier 1 Automotive Supplier
A Tier 1 automotive supplier with 22 plants across four continents had six separate data pipelines feeding six separate smart factory initiatives — each with its own version of the truth. We delivered a unified industrial data platform in nine months.
Analytics project kickoff time dropped from months to days, cross-plant quality comparisons became possible for the first time, and infrastructure cost fell 40% through consolidation. The platform now serves predictive maintenance, MES analytics, quality, and energy teams from one source.
Case Study
Use Cases
Where This Earns Its Keep
Common deployment patterns we see across customers.
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Quality Analytics
Cross-plant quality comparison with contextualized process and inspection data.
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OEE & Production Analytics
Consistent OEE calculation methodology across lines, plants, and regions.
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Energy Analytics
Machine-level energy consumption correlated with production state.
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ML Feature Store
Governed feature pipelines for any manufacturing ML workload.
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Regulatory & Customer Reporting
Traceability and compliance reports from one auditable data source.
Integrations
Integrates With Your Existing Stack
We connect to the systems your teams already know.
Historian
OSIsoft PIWonderware / AVEVA
SCADA
IgnitionRockwell FactoryTalk
ERP
SAP S/4HANA
Warehouse
Snowflake
Analytics
Databricks
BI
Tableau / Power BI
Compliance-First Development Services Backed by Global Standards
We build secure, scalable products designed for privacy, interoperability, and regulatory readiness from day one across every sector we serve.
Service Organization Control 2
Verified controls for security, availability, and confidentiality of enterprise data systems.
Information Security Management
Adhering to the international gold standard for managing information security risks.
Quality Management Systems
Ensuring consistent quality in software delivery and operational process optimization.
Our Edge
Why Global Leaders Choose Us
We combine deep technical expertise with industry-specific knowledge to deliver solutions that aren't just functional, but transformational.
Enterprise-Grade Security
We implement rigorous security protocols and compliance standards (HIPAA, GDPR, SOC2) across all industrial solutions to protect sensitive data.
High-Performance Scaling
Our architectures are built to handle massive data loads and user bases, ensuring seamless performance whether you're serving ten or ten million.
Accelerated Time-to-Market
Leveraging our suite of internal tools and proven frameworks, we reduce development cycles and get your product to market 40% faster.
Embedded AI Integration
Beyond simple wrappers, we build deep-learning integrations and predictive analytics directly into the core of your industry-specific workflows.
Engagement Model
Engagement Model
Predictable, structured delivery from kickoff through long-term ownership.
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Discovery & Scoping
We map the existing systems, constraints, and stakeholders to scope a focused 8–12 week first delivery.
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Architecture & Pilot
A working slice on a representative environment — proving the data flow end-to-end before scaling.
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Production Engineering
Hardened services, observability, access controls, and audit logging go live behind your IAM.
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Operate & Iterate
We stay on as the embedded engineering team — closing tickets, tuning models, and shipping new value.
Voices of Success
We don't just build products; we forge lasting partnerships. See how we've helped industry leaders transform their vision into technical reality.
"I can clearly see how Agnotic has a unique way of handling end-to-end development. They are always active on quick chat and provide support quickly."
Aaron Phelan
Founder, Benchmark
"Agnotic is the best technical team we evaluated. Their engineering excellence made our work dramatically easier and allowed us to stay focused on what matters most for maternal care outcomes. They took full ownership of the technical execution, and we are always happy to continue working together."
Kim Smith
Founder, My Lauren
"Agnotic combines deep technical expertise with strong domain knowledge. They understand the business context, anticipate challenges, and make collaboration smooth and effective."
John Pasmore
Founder, Latimer
More in Manufacturing
More Manufacturing Solutions
Explore other production-grade engineering platforms we deliver across manufacturing.
Cross-Industry Reach
The Same Engineering Patterns, Across Other Industries
The technical patterns behind this platform translate naturally into adjacent verticals.
Frequently Asked Questions
No. PI and Wonderware remain excellent OT historians. We mirror their data into the lakehouse read-only for analytics — leaving the OT estate untouched.
Industries
A Unified Vision that Caters to Diverse Industry Demands
Build your next manufacturing platform with us
We engineer production-grade manufacturing platforms end-to-end. Talk to us about scoping a focused 8-week pilot.