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PPE Compliance Monitoring
Continuous verification of required PPE across all plant zones.
Manufacturing / Workforce Safety & Compliance
Workforce Safety & Compliance
We engineer safety and EHS platforms that combine computer vision, wearable sensors, and digital workflows to detect hazards in real time, streamline incident management, and keep your plants OSHA-audit-ready every day — not just audit week.
45%
Reduction in recordable incidents
Real-time
Hazard detection via computer vision
100%
OSHA 300 log automation
Trusted by global innovators
Industry Overview
Workforce Safety & Compliance: Engineered End-to-End
Safety programs built on paper forms, spreadsheet tracking, and periodic audits always lag reality. We build digital EHS platforms that catch hazards as they happen — using camera-based AI and wearable sensors — and turn incident data into the leading indicators that actually prevent injuries.
Industry Challenges
What Stops Most Teams From Solving This Today
Common friction points we hear from manufacturing teams scoping this kind of platform.
Lagging Indicators Only: Most plants track injury rates after the fact — by then the harm is done.
Paper-Based Audits: Safety walks and near-miss reports live on clipboards that never reach the analytics team.
PPE Non-Compliance: Verifying hard hats, hi-vis, and lockout/tagout compliance is manual and inconsistent.
Fragmented Systems: Incident management, training records, SDS management, and audit tracking live in separate tools.
Our Approach
Our Engineering Approach
We engineer for the operational reality — not the demo.
Computer Vision Monitoring
AI models on existing plant cameras detect PPE violations, exclusion zone breaches, and unsafe behaviors in real time.
Wearable Integration
Connected hard hats, gas monitors, and fatigue sensors feed a unified worker safety dashboard.
Digital EHS Workflows
Incident reporting, investigation, CAPA, and audit management in one platform with OSHA-ready exports.
Capabilities
Capabilities
Production-grade features the platform ships with from day one.
PPE Detection
Real-time camera-based verification of hard hats, safety glasses, hi-vis, and gloves.
Exclusion Zone Monitoring
AI detects unauthorized entry into hazardous zones and triggers immediate alerts.
Near-Miss Reporting
Mobile app for floor workers to report near-misses with photos, voice, and location in seconds.
Incident Management
Full incident lifecycle: report, investigate, root cause, CAPA, and closure with audit trail.
Wearable Dashboard
Real-time worker vitals, gas exposure, fatigue scores, and location from connected PPE.
Safety Audit App
Digital safety walks with checklists, photo evidence, and auto-generated corrective actions.
Training Management
Track certifications, schedule refreshers, and block machine access for expired qualifications.
OSHA Reporting
Automated 300/300A log generation and electronic submission.
Leading Indicator Analytics
Trend near-misses, observations, and audit scores to predict risk before injuries occur.
How It Works
Reference Architecture
How data and decisions flow end-to-end.
Camera & Sensor Layer
Existing plant cameras plus wearable sensors and gas monitors feed the platform.
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1
Edge AI Processing
GPU edge boxes run PPE and zone detection models with <200ms latency.
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2
Event Backbone
Safety events stream into Kafka for correlation, alerting, and archival.
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3
EHS Core Services
Incident, audit, training, and compliance services with role-based workflows.
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4
Mobile & Web Apps
Floor worker mobile app and EHS manager web console share one backend.
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Compliance & Reporting
OSHA logs, trend dashboards, and executive safety scorecards.
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Engineering Stack
Technology Stack
A pragmatic stack chosen for reliability, speed, and ease of operation.
Vision AI
PyTorchYOLOONNX RuntimeTensorRTOpenCV
Edge
NVIDIA JetsonDockerMQTTRTSP
Wearables
BLELoRaWANUWBGas Monitors
Data
PostgreSQLKafkaTimescaleDBS3
Apps
Next.jsReact NativeGraphQLTailwind
Infra
KubernetesVaultTerraformGrafana
Measured Impact
Measured Impact
Quantified outcomes from production deployments.
45%
Fewer recordable incidents
Through real-time hazard detection and leading indicator action.
80%
Near-miss reporting increase
Mobile app removes friction from floor-level reporting.
60%
Faster incident closure
Digital workflows eliminate paper handoffs and follow-up gaps.
100%
OSHA audit readiness
Continuous compliance replaces annual preparation scrambles.
Vision-Based Safety System for a Steel Manufacturer
A steel manufacturer with a TRIR above industry average deployed our computer vision safety platform across three plants. We retrofitted 180 existing cameras with edge AI for PPE and exclusion zone monitoring.
Recordable incidents dropped 45% in the first 12 months. Near-miss reporting increased 80% through the mobile app, giving safety leadership the leading indicators they needed to target high-risk areas proactively.
Case Study
Use Cases
Where This Earns Its Keep
Common deployment patterns we see across customers.
02
Forklift & Pedestrian Safety
Detect near-miss interactions between powered vehicles and foot traffic.
03
Confined Space Monitoring
Gas, temperature, and worker presence monitoring with automated rescue alerts.
04
Lockout/Tagout Verification
Digital LOTO procedures with photo evidence and supervisor sign-off.
05
Ergonomic Risk Assessment
Wearable-based posture and repetitive motion analysis for ergonomic improvements.
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Contractor Safety Management
Onboarding, orientation tracking, and zone access control for contract workers.
Integrations
Integrates With Your Existing Stack
We connect to the systems your teams already know.
EHS
IntelexEnablon (Wolters Kluwer)SAP EHS
Wearables
Honeywell Connected Safety
Gas Detection
MSA ALTAIR
Cameras
Axis Communications
ITSM
ServiceNow
Compliance-First Development Services Backed by Global Standards
We build secure, scalable products designed for privacy, interoperability, and regulatory readiness from day one across every sector we serve.
Service Organization Control 2
Verified controls for security, availability, and confidentiality of enterprise data systems.
Information Security Management
Adhering to the international gold standard for managing information security risks.
Our Edge
Why Global Leaders Choose Us
We combine deep technical expertise with industry-specific knowledge to deliver solutions that aren't just functional, but transformational.
Enterprise-Grade Security
We implement rigorous security protocols and compliance standards (HIPAA, GDPR, SOC2) across all industrial solutions to protect sensitive data.
High-Performance Scaling
Our architectures are built to handle massive data loads and user bases, ensuring seamless performance whether you're serving ten or ten million.
Accelerated Time-to-Market
Leveraging our suite of internal tools and proven frameworks, we reduce development cycles and get your product to market 40% faster.
Embedded AI Integration
Beyond simple wrappers, we build deep-learning integrations and predictive analytics directly into the core of your industry-specific workflows.
Engagement Model
Engagement Model
Predictable, structured delivery from kickoff through long-term ownership.
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Discovery & Scoping
We map the existing systems, constraints, and stakeholders to scope a focused 8–12 week first delivery.
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Architecture & Pilot
A working slice on a representative environment — proving the data flow end-to-end before scaling.
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Production Engineering
Hardened services, observability, access controls, and audit logging go live behind your IAM.
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Operate & Iterate
We stay on as the embedded engineering team — closing tickets, tuning models, and shipping new value.
Voices of Success
We don't just build products; we forge lasting partnerships. See how we've helped industry leaders transform their vision into technical reality.
"I can clearly see how Agnotic has a unique way of handling end-to-end development. They are always active on quick chat and provide support quickly."
Aaron Phelan
Founder, Benchmark
"Agnotic is the best technical team we evaluated. Their engineering excellence made our work dramatically easier and allowed us to stay focused on what matters most for maternal care outcomes. They took full ownership of the technical execution, and we are always happy to continue working together."
Kim Smith
Founder, My Lauren
"Agnotic combines deep technical expertise with strong domain knowledge. They understand the business context, anticipate challenges, and make collaboration smooth and effective."
John Pasmore
Founder, Latimer
More in Manufacturing
More Manufacturing Solutions
Explore other production-grade engineering platforms we deliver across manufacturing.
Cross-Industry Reach
The Same Engineering Patterns, Across Other Industries
The technical patterns behind this platform translate naturally into adjacent verticals.
Frequently Asked Questions
Yes. We support any RTSP or ONVIF-compliant camera. If resolution and frame rate are sufficient, we reuse your installed base — no new camera hardware required.
Industries
A Unified Vision that Caters to Diverse Industry Demands
Build your next manufacturing platform with us
We engineer production-grade manufacturing platforms end-to-end. Talk to us about scoping a focused 8-week pilot.