Challenge
Off-the-shelf products don't fit the real process.
Agnotic approach
We build to your actual lines, materials, and quality gates instead of bending operations to a rigid product.
Manufacturing Software
Custom Manufacturing Software Development
We design and build custom software for manufacturing operations — production tracking, quality, and factory workflows engineered around how your plant actually runs, and integrated with the MES, ERP, and machines already on the floor.
ISA-95OPC UAERP-integratedISO 9001
Trusted by global innovators
What custom manufacturing software involves
Off-the-shelf manufacturing products assume a plant that looks like the vendor's demo. Real operations rarely do — the mix of lines, materials, quality gates, and existing systems is specific to you. Custom manufacturing software fits that reality: production tracking, quality management, and factory workflows built around your process rather than forcing your process around a product.
The engineering challenge is integration and the shop-floor edge. Software here has to talk to MES, ERP, PLCs, and historians, survive intermittent connectivity, and stay usable by operators on the line. We build production-grade applications on an ISA-95 data model, integrated with the systems you already run, so the software reflects live operational reality instead of a nightly export.
Architecture
See how we design custom manufacturing software — an ISA-95 data model, MES/ERP integration, and shop-floor-tolerant applications.
Common failure modes
Manufacturing software pitfalls — and how we handle them
Challenge
Software is disconnected from MES, ERP, and machines.
Agnotic approach
We integrate on an ISA-95 model so applications read and write live operational data, not stale exports.
Challenge
Shop-floor connectivity is intermittent.
Agnotic approach
Offline-tolerant, store-and-forward design so the line keeps working through network gaps.
Challenge
Operators won't use clunky tools.
Agnotic approach
Line-friendly UX designed for gloves, glare, and speed, validated with the people who actually use it.
Custom Manufacturing Software Capabilities
The application surface we build for manufacturing operations.
Production tracking
Real-time work-order, count, and status tracking across lines and cells.
Quality management
In-line inspection, non-conformance, and traceability workflows tied to release gates.
Factory dashboards
OEE, downtime, and throughput dashboards driven by live machine and MES data.
ERP & system integration
Bi-directional integration with ERP, MES, WMS, and PLCs on a shared data model.
Where it runs
Custom manufacturing software we build
Production management
Custom apps to plan, run, and confirm production against ERP orders.
Quality & traceability
Inspection, NCR, and genealogy workflows tuned to your product.
OEE & downtime
Live performance dashboards with captured downtime reasons.
Factory workflow automation
Digitize paper travelers, checklists, and shop-floor approvals.
Maintenance & assets
Work orders and asset records connected to machine data.
Operator tooling
Line-side apps for andon, changeover, and shift handover.
Manufacturing software that fits the plant
Off-the-shelf rarely fits; disconnected custom builds rarely last. We build integrated, operations-first software.
ISA-95
Canonical data model
2–4 mo
Typical first release
ERP + MES
Integrated, not siloed
Standards we build against
Manufacturing software standards
ISA-95OPC UAMQTTISO 9001B2MMLModbus
Our Process
How we deliver custom manufacturing software
Process discovery, integration, and shop-floor validation treated as the real work.
1.
Discovery & process map
We map your lines, systems, and workflows and define the data model.
Process-mapped
2.
Architecture & integration
An ISA-95-aligned architecture integrated with MES, ERP, and machines.
Integrated
3.
Build & floor test
Iterative delivery validated with operators on the real line.
Floor-tested
4.
Rollout & support
Phased rollout across lines and sites with monitoring and support.
Supported
Why Partner With Us
15-Minute Scoping CallWhy teams trust us with manufacturing software
Operations-first software that integrates and lasts.
Reliability-first
Offline-tolerant, audited software so the line keeps running.
Manufacturing depth
Fluent in MES, ERP, ISA-95, and the PLC/historian stack.
Delivery-focused
Working software early, phased across lines and sites.
Full-stack fluency
From shop-floor UX to ERP integration, built as one system.
Frequently Asked Questions
A focused first release — a production-tracking or quality app — typically ships in 2–4 months, with broader platforms phased across lines and sites. Integration with MES, ERP, and machines drives the timeline more than the app itself, so we scope from your real systems and process.
Ready to build manufacturing software that fits?
Tell us your process and systems. We will return a realistic build plan — integrated with your MES, ERP, and machines.
contact@agnotic.com
Partnerships
contact@agnotic.com