Challenge
Off-the-shelf products don't fit the real process.
Agnotic approach
We build to your actual lines, materials, and quality gates instead of bending operations to a rigid product.
Manufacturing Software
Custom Manufacturing Software Development
We design and build custom software for manufacturing operations: production tracking, quality, and factory workflows engineered around how your plant actually runs, and integrated with the MES, ERP, and machines already on the floor.
ISA-95OPC UAERP-integratedISO 9001
Trusted by global innovators
What is custom manufacturing software development?
Custom manufacturing software development is building production, quality and plant-floor applications around how your lines actually run. Agnotic Technologies builds this software for manufacturers and integrates it with MES, ERP and machine data, so operators, quality teams and plant managers work from live production records instead of spreadsheets and nightly exports.
Off-the-shelf manufacturing products assume a plant that looks like the vendor's demo. Yours has its own mix of lines, materials, quality gates and systems, so custom software builds production tracking, quality management and factory workflows around your process.
The engineering challenge is the shop-floor edge. Software has to talk to MES, ERP, PLCs and historians, survive intermittent connectivity and stay usable on the line, so we build on an ISA-95 data model.
Which systems does manufacturing software connect to?
See how we design custom manufacturing software: an ISA-95 data model, MES/ERP integration, and shop-floor-tolerant applications.
Common failure modes
Where does manufacturing software break?
Challenge
Software is disconnected from MES, ERP, and machines.
Agnotic approach
We integrate on an ISA-95 model so applications read and write live operational data, not stale exports.
Challenge
Shop-floor connectivity is intermittent.
Agnotic approach
Offline-tolerant, store-and-forward design so the line keeps working through network gaps.
Challenge
Operators won't use clunky tools.
Agnotic approach
Line-friendly UX designed for gloves, glare, and speed, validated with the people who actually use it.
What do we build for manufacturers?
The custom manufacturing software development services we deliver for plant operations.
Production tracking
Real-time work-order, count, and status tracking across lines and cells.
Quality management
In-line inspection, non-conformance, and traceability workflows tied to release gates.
Factory dashboards
OEE, downtime, and throughput dashboards driven by live machine and MES data.
ERP & system integration
Bi-directional integration with ERP, MES, WMS, and PLCs on a shared data model.
Where it runs
Where does custom manufacturing software run?
Production management
Custom apps to plan, run, and confirm production against ERP orders.
Quality & traceability
Inspection, NCR, and genealogy workflows tuned to your product.
OEE & downtime
Live performance dashboards with captured downtime reasons.
Factory workflow automation
Digitize paper travelers, checklists, and shop-floor approvals.
Maintenance & assets
Work orders and asset records connected to machine data.
Operator tooling
Line-side apps for andon, changeover, and shift handover.
Manufacturing software that fits the plant
Off-the-shelf rarely fits; disconnected custom builds rarely last. We build integrated, operations-first software.
ISA-95
Canonical data model
Fixed scope
First release, one workflow
ERP + MES
Integrated, not siloed
Standards we build against
Manufacturing software standards
ISA-95OPC UAMQTTISO 9001B2MMLModbus
Our Process
How do we build custom manufacturing software?
Process discovery, integration, and shop-floor validation treated as the real work.
1.
Discovery & process map
We map your lines, systems, and workflows and define the data model.
Process-mapped
2.
Architecture & integration
An ISA-95-aligned architecture integrated with MES, ERP, and machines.
Integrated
3.
Build & floor test
Iterative delivery validated with operators on the real line.
Floor-tested
4.
Rollout & support
Phased rollout across lines and sites with monitoring and support.
Supported
Facts and sources
Facts that shape plant-floor software
Short facts we design around, each linked to its primary source.
ISA-95, also known as ANSI/ISA-95 or IEC 62264, is a set of international standards for integrating logistics and business systems with manufacturing control systems, organized in layers based on the Purdue reference model.
Source: ISA, ISA-95 seriesNIST SP 800-82 Rev. 3 is NIST guidance on securing operational technology, including industrial control systems, while meeting its performance, reliability and safety requirements.
Source: NIST SP 800-82 Rev. 3The OPC Foundation publishes OPC UA as a multi-part specification, with separate parts for the security model, address space, services, information model and data access.
Source: OPC Foundation, OPC UA Online Reference
Why Partner With Us
15-Minute Scoping CallWhy do manufacturers build with Agnotic?
Operations-first software that integrates and lasts.
Reliability-first
Offline-tolerant, audited software so the line keeps running.
Manufacturing depth
Fluent in MES, ERP, ISA-95, and the PLC/historian stack.
Delivery-focused
Working software early, phased across lines and sites.
Full-stack fluency
From shop-floor UX to ERP integration, built as one system.
Frequently Asked Questions
It depends on how many workflows the first release covers and which systems it has to talk to. Integration with MES, ERP and machines usually drives the plan more than the app itself, so we scope from your real lines and systems and give you a dated plan after the scoping call.
Cost scales with the number of workflows, the systems it integrates with, and how many lines and sites it covers. A single integrated app is a smaller engagement than a multi-site platform. We scope against your operations and share an estimate once the first-release scope is written down.
Yes. Integration is the core of the work: we build on an ISA-95 data model and connect bi-directionally to MES, ERP, WMS, and PLCs so the software reflects live operational data rather than a nightly export.
Yes. We design line-side UX for real conditions (gloves, glare, and speed) and validate it with operators, because software the floor won't use delivers nothing regardless of its backend.
Yes. Where the systems are not yet connected, we handle the machine, PLC, and SCADA integration as part of the engagement. See our MES and SCADA integration services.
Yes. We scope a first release around one workflow, such as production tracking on one line, agree what done means, and treat anything new as a change you approve before the software rolls out to more lines and sites.
AI tools help our engineers draft code and tests, but a person reviews every change, and it passes the same automated tests and security checks as any other code. Which tools may see your code or data is agreed with you at the start.
Ready to build manufacturing software that fits?
Tell us your process and systems. We will return a realistic build plan, integrated with your MES, ERP, and machines.
contact@agnotic.com
Partnerships
contact@agnotic.com